Case study

Food production facility, Cheshire

  • Client
  • Services provided Cooling technologies & Refrigeration
  • Sector Logistics & Warehouse

Integral have provided a multi temperature single stage pumped ammonia industrial refrigeration plant to serve a brand new 60,000ft2 food production facility in the North West of England. With a wide range of operating room / air temperatures for various processes, Integral made use of multi-compressor packaged solutions in order to maintain highest levels of efficiency, whilst minimising payback periods. Plant standby and resiliency optimised through plant selection to keep the plant running 24/7, 365 days a year. The production facility went into operation in March 2018 and looks set to be their most energy efficient plant installed to date.

Scope of works:
  • Industrial ammonia refrigeration plant
  • Variable speed screw compressors
  • Air cooled condensers with floating head pressure control
  • Air purger
  • Critically charged
  • Surge drum / pump separator packages each c/w duty / standby ammonia pumps
  • Air coolers serving 1.4MW total cooling (+2°C chill store
  • -5°C spiral chillers
  • -18°C freezer cold store)
  • Hot gas defrost system
  • Leak detection system
  • Plant room safety equipment and ventilation
  • Remote dial in/out access and Commissioning

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